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Revolutionizing ​Trough Handling ​for Safety and ​Efficiency

The challenge

How do you transform manual trough handling, which is a ​labour-intensive and often hazardous task, into an efficient ​and safer process? In the current landscape, manual ​handling aids either add weight to an already heavy task or ​are less productive than unassisted handling. This issue is ​significant:


Prevalence of Back Pain Among Civil Engineers:

Approx 60% of civil engineers suffer from lower back pain, ​largely due to the strains of handling troughs.


Spinal Load During Lifting:

Lifting a 76kg trough, typically a two-person job, can impose ​spinal loads as high as 1,600 lbs, especially impacting the ​lumbar region.


Risk Assessment by MAC Tool:

The Manual Handling Assessment Charts (MAC) Tool ​reveals high-risk scores in several aspects of trough ​handling:

Lift Score: 19

Carry Score: 22

Team Lift Score: 30

These scores highlight the urgent need for improvements ​in:

  • Reducing hand distance from the lower back.
  • Avoiding positions where hands are at or below floor ​level.
  • Preventing torso from twisting and bending sideways.
  • Enhancing grip on the load.



The solution

Introducing our revolutionary trough-handling device: safe, lightweight, and robust. It ​ensures users maintain an anatomically neutral posture during lifting, manoeuvring, ​and installation, blending ergonomic design with efficiency.

Working Load Limit:

35kg (tested to 70kg)

Durable Twin-Skin Grip

with Wear Detection

Self-Adjusting & Self Locking Cams

Insulated to BS8020:2011

(1,000v)

Anti-Slip Fulcrum

The evidence

  • Significantly Reduces Lumbar Spine Load:
    • Cuts down the load on the lumbar spine by 66%.
  • Improved MAC Tool Scores:
    • Achieves scores of Lift = 8,
    • Carry = 14,
    • Team = 15
  • Prevents Crush Injuries and Forearm Tendinitis:
    • Positions hands in a neutral grip
  • Enhances Safety:
    • Allows users to walk forward, decreasing the chances ​of slips and trips.
  • More Efficient Than Manual Handling:
    • Outperforms manual handling of troughs and lids in ​terms of efficiency.
  • Self-Adjusting Cams:
    • Facilitates handling various thicknesses without ​needing to adjust the tool.